Job Description:

• The role involves conducting comprehensive material testing, with a focus on metallurgical analysis of Additively Manufactured components, powder sample evaluation, and both destructive and non-destructive testing methods.
• The analyst will manage the day-to-day operations of lab tests, maintenance of equipment, ensure adherence to quality standards and reporting protocols, and validate material properties to meet engineering specifications.

Responsibilities:

• Prepare metallurgical specimens with cutting, mounting, polishing, and etching equipment
• Perform microscopy and metallurgical analysis on samples to assess thickness, density, microstructure, and surface roughness
• Destructively test specimens to determine mechanical properties such as hardness, tensile strength, and fatigue strength
• Prepare and test metal powder samples for chemical composition and physical size, shape, and size distribution
• Collaborate within a cross-functional team between material science, quality, engineering, and planning to support and execute needed tests and documentation
• Operate and maintain all metallurgical lab equipment and support equipment through development of preventative maintenance program
• Coordinate with equipment manufacturers for troubleshooting, maintenance, and calibration of metallurgical lab equipment

Requirements:

• Track and maintain the procurement, receipt, and inventory levels of all consumables required to operate equipment and perform tests
• Track and maintain all waste streams generated by metallurgical lab processes to remain compliant with company, regulatory, and government waste handling requirements
• Follow and maintain all equipment work instructions, test procedures, and standard work within the site's Quality Management System (QMS) with guidance from material science, quality, and engineering functions
• Cross-train in other operations and quality functions within facility to support other roles and departments as needed such as dimensional inspection, powder handling, equipment operation, etc.
• Support and promote compliance to all quality requirements within the QMS and industry regulations, such as AS9100, as pertaining to the role
• Coordinate with engineering, quality, and digital technology teams to establish automated and connected data management systems for collecting, analyzing, and reporting test data
• Interface with and execute instructions within PLM, ERP, & MES systems (Teamcenter, SAP, and Solumina) for production execution, inventory tracking, and scheduling
• Must be willing and able to attend occasional Zoom meeting before or after hours to facilitate global collaboration
• Minimum 2 years of prior relevant experience or a University Degree in a related field or in absence of a degree, 4 years of relevant experience
• 2+ years experience in quality or inspection work with a focus on metallurgical laboratory environment
• 2+ years experience with Microsoft Office applications
• Ability to lift up to 30 pounds and stand for extended periods of time.
• Must be able to operate precision equipment - manual dexterity is required for machine setup and adjustment of samples
• Metal Additive Manufacturing process understanding; hands-on AM experience
• Experience with image and/or data documentation and reporting
• Metal powder handling and testing experience
• Ability to understand and write standard work, policies, and procedures pertaining to laboratory test methods and techniques

Education:

• AA/AS degree