*This position will be focused in both the San Diego and Tijuana facilities*
Job Summary:
The Plant Manager is responsible for overseeing all aspects of plant operations, ensuring efficient production processes, managing resources effectively, and maintaining a strong culture of leadership, teamwork, and continuous improvement. This role requires a hands-on leader who will foster a culture of servant leadership and accountability, while also managing the day-to-day operational performance of the plant.
Key Responsibilities:
Plant Leadership:
- Foster a culture aligned with our core values: service, strong relationships, and personal and professional development.
- Lead by example through servant leadership, teamwork, and ownership.
- Cultivate a positive and productive work environment.
- Build strong communication and collaborative bonds between offices, ensuring alignment across distances.
- Lead efforts to combat the "5 Dysfunctions of a Team" (Absence of Trust, Fear of Conflict, Lack of Commitment, Avoidance of Accountability, Inattention to Results).
- Lead and mentor a high-performance team, conducting regular performance reviews and setting clear objectives.
- Ensure continuous learning and self-improvement within the team.
Operational Management:
- Forecasting and Production Control:
- Develop accurate production control models to predict and address constraints (e.g., labor, overtime, material shortages).
- Establish labor and material budgets, and forecast needs for sub-manufacturing and overtime.
- Coordinate closely with the sales and engineering teams to align product pricing, lead times, and delivery priorities.
- Safety and Quality Management:
- Develop and enforce safety training programs and standards, ensuring adherence to OSHA requirements and incident reporting.
- Implement and monitor quality control systems to ensure conformance to purchase orders and fabrication drawings.
- Oversee preventive maintenance for buildings, facilities, and equipment to ensure safe, reliable operations.
- Financial Management:
- Prepare and manage monthly financial reports, including completed job costs, work-in-progress (WIP), and inventory.
- Develop, monitor, and manage manufacturing budgets and financial initiatives.
- Provide data-based justifications for capital purchases, and manage the purchase and implementation process.
- Inventory and Resource Management:
- Manage inventory levels, purchasing, and supplier performance.
- Oversee purchase orders, invoicing, and payroll functions as required by the Accounting department.
Team Development and Human Resources:
- Recruit, hire, and onboard employees in alignment with organizational needs.
- Conduct annual performance reviews and implement employee training programs.
- Manage employee benefit communications and ensure compliance with the employee handbook.
- Address personnel issues in collaboration with the Jacksonville HR team, when necessary.
Optimization and Continuous Improvement:
- Efficiency and Productivity:
- Implement data-driven systems to track and optimize productivity and process standards.
- Establish key performance indicators (KPIs) to evaluate production throughput, quality, and profitability.
- Identify process bottlenecks and make adjustments to equipment, personnel, and workflow to improve throughput and reduce costs.
- Process Improvement:
- Continuously evaluate and implement best practices in production management and lean manufacturing.
- Ensure that production goals are met within set timeframes and budgets.
Qualifications:
- Experience:
- Proven experience as a Plant Manager, preferably in the sheet metal/steel fabrication industry.
- Strong understanding of business and management principles, including budgeting, resource allocation, and human resource management.
Skills:
- Strong leadership, operations management, and people management skills.
- Ability to manage production processes and optimize workflows.
- Knowledge of lean manufacturing practices and continuous improvement.
- Excellent verbal and written communication skills.
- Proficient in computer software for data analysis, reporting, and problem-solving.
Attributes:
- Entrepreneurial mindset with the ability to work independently as well as in team settings.
- Strong decision-making abilities and ability to solve complex problems.
- Self-motivated with a commitment to personal and professional growth.
Additional Requirements:
- Ability to travel occasionally as required.
- Commitment to safety and quality standards.