First Brands is looking for a Quality Engineer to join our location in Brownsville, TX. The Quality Engineer is responsible for designing and implementing methods for process control, testing, and inspection to ensure the quality and integrity of manufactured components. This role supports the investigation and resolution of internal and external customer quality issues and provides onsite support. The Quality Engineer will also be instrumental in maintaining and improving the quality system and working closely with suppliers to meet customer requirements.

Primary Responsibilities:

• Process Control & Quality Assurance:
• Develop and implement control plans, operator inspection reports, visual aids, manufacturing packets, and SPC applications to maintain high-quality standards.
• Support Quality System Requirements:
• Support and improve quality systems in alignment with IATF requirements, ensuring compliance with industry standards.
• Issue Resolution:
• Lead containment efforts, root cause analysis, and permanent resolution of internal and external quality issues to ensure continued operational efficiency and product quality.
• Component Development & Qualification:
• Support component development and qualification according to the PPAP requirements to ensure parts meet customer specifications and quality standards.
• Supplier Collaboration:
• Work with raw material suppliers to qualify products, address quality issues, and ensure compliance with Trico and customer requirements.
• Process Improvement & Capability Analysis:
• Lead efforts for process capability analysis and improvements, ensuring that manufacturing processes meet quality standards and customer expectations.
• Audit Participation:
• Participate in both internal and external quality audits, ensuring adherence to quality systems and continuous improvement efforts.

Job Requirements:

Education & Experience:

• Required Qualifications:
• 5+ years of experience in quality system implementation within the automotive industry.
• Proven experience in the development and implementation of control plans, operator inspection reports, and visual aids.
• In-depth knowledge of AIAG standards (APQP, SPC, PPAP, FMEA, MSA), IATF quality systems, and customer-specific requirements.
• Demonstrated expertise in problem-solving and continuous improvement techniques.

Preferred Qualifications:

• Knowledge of basic metrology, calibration, and gage design.

Skills & Competencies:

• Strong analytical and problem-solving skills.
• Ability to work collaboratively across departments and with suppliers.
• Effective leadership and training abilities without direct supervision.
• Familiarity with environmental policies and safety standards.
• Ability to work with minimal supervision and take initiative for process improvements.

Physical Requirements:

• Must be able to work any shift and/or overtime as required.
• Occasional lifting and/or moving up to 50 lbs.
• Frequent sitting, standing, bending, reaching, and walking throughout the facility.
• Exposure to heat, humidity, noise, dust, odors, fumes, and mechanical parts.
• Regular use of personal protective equipment (PPE) in compliance with safety protocols.
• Ability to travel occasionally as required by job duties.

Additional Information:

• Must be committed to improving the quality of work processes and reducing costs.
• Adhere to all Environmental Policy requirements in daily operations.
• This job description is not intended to be all-inclusive and may be subject to change or additional duties as assigned by management.

Work Environment:

The work environment includes both office and manufacturing floor settings. While most areas are air-conditioned, employees may occasionally work in environments with higher temperatures or humidity levels. The noise level in the work environment is monitored, and the area is well-lit.