Salary Expectations:
-85-95k
-5% bonus
Keys to this role:
-Industry 4.0 automated machining
-CNC and Automated Machining experience is key
-Minimum 5 years + BSME (or related technical degree)
-FPC, process writing, process control, technical writing, controls charts
Primary Duties & Responsibilities:
Process Control
• Writes work instructions, procedures and techniques.
• Review and implementation of customer supplied drawings and specification flow down.
• Analyzes problems and develops solutions with minor technical direction.
• Designs fixturing for self-identified operation improvements.
• Update and review KPIV control charts, control limits.
• Reviews changes of incoming raw materials and evaluates for potential process impact.
• Review, monitor and improve tooling/equipment.
• Designs new tooling for process improvements with additional Engineering support.
• Collects, processes, mines, and interprets data and implements improvements based on analysis.
• Designs and oversees process experiments to determine the causes of defects and improve process methods and raw materials.
• Supports junior Engineers
Reduce Variability (Continuous Improvement)
• Improves measurements and capabilities for raw materials, input variables, process yields, and response variable using statistical process control (SPC) and never-ending improvement (NEI) methods. Focuses on key department metrics such as scrap, rework, and process yield.
• Improves the use and integration of SPC tools and techniques to improve process predictability.
• Conducts gauge repeatability and reproducibility studies to correct gauge error greater than 30%.
• Discusses and improves design issues, procedures, and techniques with departmental supervisor and product engineer.
• Reviews and controls process parameters.
• Reviews, designs and implements part set-ups/gating design to eliminate variability.
• Identifies and addresses safety considerations within the scope of the job/area responsibilities.
Minimum Job Requirements:
• Bachelor’s Degree in Engineering and a minimum of 5 years of training experience or equivalent.
• Able to work in a production environment.
• Able to work with mathematical concepts such as probability and statistical inference, and plane and solid geometry and trigonometry. Able to apply concepts of fractions, percentages, ratios and proportions to practical solutions.
Desired Competencies:
• Blueprint & CMM inspection data interpretation
• Broad knowledge of mechanical, industrial, and materials science engineering
• 3-5 years' experience with machining high temp nickel alloys