Job Title: Controls Engineer

FLSA Status: Full-time Exempt

Location: Bethlehem

Overview: The Controls Engineer will be responsible for designing, developing, and maintaining control systems crucial for automated processes, equipment, related to manufacturing and testing Battery Energy Storage Systems (BESS) and lighting inverters. The role focuses on ensuring the safe, efficient, and reliable operation of control systems through the integration of electrical, mechanical, and software engineering principles.

Essential Duties and Responsibilities: include, but are not limited to, the following. Other duties may be assigned as required by the department needs.

Design and Development:

• Develop and implement control systems for production line machinery, and equipment.
• Develop HMI (Human-Machine Interface) systems to test, monitor and control energy storage processes within manufacturing.
• Design electrical schematics, circuit diagrams, and system layouts specific to testing lighting Inverter and BESS applications.

Testing and Commissioning:

• Troubleshoot, calibrate, and optimize control systems during installation, maintenance, and upgrades.
• Ensure control systems meet safety, operational, and regulatory standards

Programming and Software Development:

• Understanding control logic for PLCs, SCADA (Supervisory Control and Data Acquisition), and other automation systems tailored to BESS operations.
• Update and maintain control system software and firmware to enhance performance, stability, and security.
• Perform diagnostics and resolve software-related issues to ensure smooth operation of BESS.

System Optimization and Troubleshooting:

• Monitor, optimize, and troubleshoot control systems to ensure quality standards
• Provide technical support to the operations and maintenance teams to address system issues in real time

Documentation and Reporting:

• Create and maintain comprehensive technical documentation including system manuals, operation procedures, and user guides.
• Generate performance reports, testing results, and documentation for continuous system improvements and compliance.

Collaboration and Support:

• Collaborate with cross-functional teams, including engineering, project management, and clients, to meet project objectives.
• Provide technical support and training to operators, engineers, and other team members.
• Ensure all control systems adhere to industry standards, codes, and regulations relevant to battery energy storage systems.

Safety and Compliance:

• Ensure that all control systems meet safety regulations and industry-specific operational standards for energy storage applications.
• Implement cybersecurity measures to safeguard control systems and ensure operational security of the BESS infrastructure.

Requirements:

• Education : Bachelor’s degree in Electrical Engineering, Control Systems Engineering, Mechatronics, or a related field.
• Experience : Hands-on experience in designing and maintaining control systems for energy storage systems, automation, or related fields.
• Technical Expertise :
• Expertise in electrical schematics, control diagrams, and circuit design
• Proficiency in LabView, SQL, and database methodologies
• Knowledge of SCADA, DCS, HMI, PLCs and other automation technologies.
• Familiarity with battery energy storage systems, energy technologies, and OSHA regulatory frameworks.
• Software Skills : Competence in programming languages such as Ladder Logic, Structured Text, or Function Block Diagrams.
• Desired Skills :
• Strong problem-solving skills with a focus on system optimization and troubleshooting.
• Excellent collaboration and communication abilities.
• Detail-oriented and able to work in high-pressure environments.
• Ability to manage multiple tasks and meet project deadlines.
• Knowledge of safety standards and cybersecurity practices