Position Overview:

We are seeking an experienced Senior Chemical Plant Process Engineer to lead and optimize processes in the production of emulsion-based polymers. This role requires a deep understanding of chemical engineering principles, process optimization, and a focus on safety, efficiency, and product quality. The successful candidate will have the opportunity to drive innovation, streamline operations, and contribute to the growth of a dynamic and industry-leading company.

Key Responsibilities:

• Process Design & Optimization: Lead the design, development, and optimization of chemical processes for the production of emulsion-based polymers, ensuring high product quality, efficiency, and safety.
• Troubleshooting & Problem-Solving: Investigate process-related issues, conduct root cause analysis, and implement corrective actions to minimize downtime and improve overall plant performance.
• Safety & Compliance: Ensure compliance with environmental, health, and safety regulations, and establish best practices for maintaining a safe working environment.
• Process Scale-Up & Development: Work on scaling up new processes from the laboratory to full-scale production while ensuring consistent product quality and efficient use of resources.
• Cross-Functional Collaboration: Collaborate with production, quality control, and maintenance teams to ensure seamless operations, troubleshoot technical issues, and implement improvements.
• Continuous Improvement: Use Lean Six Sigma or other continuous improvement methodologies to identify and implement process improvements that enhance productivity, reduce costs, and minimize waste.
• Technical Support & Mentorship: Provide technical guidance and mentorship to junior engineers and plant personnel, sharing knowledge on best practices and troubleshooting techniques.
• Data Analysis & Reporting: Collect and analyze process data to generate reports, track key performance indicators (KPIs), and present findings to management for decision-making.
• Project Management: Manage projects related to process improvements, new technology implementations, or plant expansions, ensuring projects are completed on time and within budget.

Education:

• Bachelor’s degree in Chemical Engineering or a related field (required).
• Master’s degree in Chemical Engineering or a related field (preferred).

Experience:

• Minimum of 5-7 years of experience in chemical process engineering, with a focus on polymer production or similar processes.
• Experience with emulsion-based polymerization processes is highly preferred.
• Proven track record of process optimization and troubleshooting in a manufacturing environment.

Skills & Competencies:

• In-depth knowledge of chemical processes, including emulsion polymerization, reaction engineering, and heat/mass transfer principles.
• Strong analytical and problem-solving skills, with the ability to apply process simulations and data analysis tools.
• Familiarity with process control systems (DCS, SCADA) and experience with process modeling software.
• Expertise in safety and environmental regulations related to chemical manufacturing processes.
• Strong project management and leadership skills, with the ability to lead cross-functional teams.
• Proficiency in using process design and simulation software such as Aspen Plus, HYSYS, or similar tools.
• Excellent communication and interpersonal skills, with the ability to mentor and collaborate with diverse teams.

Preferred Qualifications:

• Six Sigma or Lean Manufacturing certification.
• Experience with new product development or process scale-up in the polymer industry.